Boeing Everett
This is the largest enclosed manufacturing space in the world by volume, it has its own internal weather system and micro climates inside the building. It’s about 13m cubic meters.
It was built in 1967 to build the 747 jumbo jet.
What is interesting is that Everett operates as an assembly line, that is continually move in the same way a Ford autoplant does.
Before 67, jets were assembled in batches where the aircraft would sit stationary in assembly bays and several would be built side by side in a batch. The SR-71 was built in stationary batches.
The two production types warrant different quality systems, different tooling and capex requirements. But the MAIN issue between these two types of manufacturing method is the cycle time of each assembly step at each station.
In batch production, each assembly step can be different duration. Step 35 might take 45 minutes, step 235 might take 11 minutes and step 6235 might take 5 hours. This works because every aircraft in the batch does each step concurrently, in parallel.
In continuous assembly line production, all the steps have to be the same cycle time duration. Otherwise the entire plant moves at the cadence of the slowest station and your utilisation collapses.
This is why continuous production is so hard, you have to design for piecewise assembly, and if you do not start with piecewise assembly as a starting design philosophy you’re going to have a very bad time.
Being able to design for parallel and serial assembly is a super power. Product designers too often focus on performance and too rarely do they focus on how the product is built until it’s almost time to build it.
Anyway, Everett exists, so doing things at 1,000 acre scale is perfectly doable.